Welding and Cutting Operations
This procedure covers arc welding (SMAW, GMAW, FCAW, GTAW), oxy-fuel cutting and plasma cutting operations. All welding equipment must be inspected before use including cables, connections, regulators and gas cylinders. Welding area must have adequate ventilation to remove fumes and gases. Welding screens must be positioned to protect nearby workers from UV radiation and sparks. Workpiece must be properly grounded. Correct filler material and machine settings must be selected for the base metal. Dry gloves and clothing are essential to prevent electric shock. Gas cylinders must be stored upright, secured and capped when not in use. Oxygen and fuel gas cylinders must be separated by 20 feet or a fire-resistant barrier. Based on OSHA 1910.251-255 and CSA W117.2.
Scope and Purpose
This procedure covers arc welding (SMAW, GMAW, FCAW, GTAW), oxy-fuel cutting and plasma cutting operations. All welding equipment must be inspected before use including cables, connections, regulators and gas cylinders. Welding area must have adequate ventilation to remove fumes and gases. Welding screens must be positioned to protect nearby workers from UV radiation and sparks. Workpiece must be properly grounded. Correct filler material and machine settings must be selected for the base metal. Dry gloves and clothing are essential to prevent electric shock. Gas cylinders must be stored upright, secured and capped when not in use. Oxygen and fuel gas cylinders must be separated by 20 feet or a fire-resistant barrier. Based on OSHA 1910.251-255 and CSA W117.2. This procedure applies to all workers, contractors and visitors involved in these activities.
Hazard Identification
- Falls from elevation or through openings
- Struck-by hazards from falling materials or tools
- Crush injuries from heavy materials
- Exposure to airborne dust and silica
- Musculoskeletal injuries from manual handling
- Noise-induced hearing loss
Required PPE
Key Procedure Steps
- Review this safe work procedure and ensure all workers understand the scope and hazards before starting.
- Conduct a pre-task hazard assessment (tailboard/toolbox talk) specific to the work area and conditions.
- Inspect all required PPE and equipment. Remove any defective items from service immediately.
- Establish the work area with appropriate barricades, signage and access controls.
- Perform the task following the step-by-step instructions in the full procedure document.
- Monitor conditions continuously. Stop work if conditions change or new hazards are identified.
- Clean up the work area, properly store equipment and complete all required documentation.
This is an abbreviated overview. The full procedure with detailed sub-steps, diagrams and sign-off sheets is available in the downloadable PDF template.
Training Requirements
All workers performing Welding and Cutting Operations activities must complete task-specific training before beginning work. Training must cover hazard recognition, PPE selection and use, emergency procedures and the steps in this SWP. Refresher training is required annually or whenever the procedure is updated. Competency must be verified by a qualified supervisor before workers are authorized to perform these tasks independently.
Regulatory References
- OSHA 29 CFR 1926 - Safety and Health Regulations for Construction
- CSA Z460 - Control of Hazardous Energy
- ANSI/ASSE A10 - Safety Requirements for Construction
- Local building code requirements
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What is a safe work procedure for Welding and Cutting Operations?
A safe work procedure (SWP) for Welding and Cutting Operations is a documented set of steps that outlines how to perform the task safely. It identifies hazards, specifies required PPE, details the correct sequence of operations and references applicable regulations. SWPs are a critical part of any safety management system.
Who needs to follow this Welding and Cutting Operations procedure?
All workers, contractors and visitors who are involved in or may be exposed to Welding and Cutting Operations activities must follow this procedure. Supervisors are responsible for ensuring compliance and verifying that workers have completed the required training before starting work.
How often should the Welding and Cutting Operations SWP be reviewed?
This SWP should be reviewed at least annually, after any incident or near-miss related to Welding and Cutting Operations operations, when regulations change, or when new equipment or processes are introduced. All revisions must be communicated to affected workers through updated training.
Can I customize this Welding and Cutting Operations safe work procedure for my company?
Yes. The downloadable PDF template is designed to be customized with your company name, logo and site-specific details. You should adapt the hazard list, PPE requirements and procedure steps to reflect your actual work conditions and regulatory jurisdiction.
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